Steel & Recyclable Metals

Steel & Recyclable Metals

In the steel fabrication and metal works industry, the demand for high-quality gases like oxygen and nitrogen is constant and critical. Traditional methods of gas supply often involve logistical challenges, high costs, and potential interruptions. However, advancements in Pressure Adsorption Technology (PAT) and onsite gas generation systems have revolutionized the way these industries operate, offering numerous benefits.

One of the primary advantages is cost efficiency. Onsite generation of oxygen and nitrogen eliminates the need for transporting gas cylinders, which significantly reduces transportation and handling costs. Additionally, generating gases on demand minimizes the need for extensive storage facilities, cutting down on overhead expenses. PAT systems are energy-efficient, leading to substantial savings in operational costs over time.

Another significant benefit is the continuous supply and reliability of gases. Onsite generation ensures a steady and reliable supply of oxygen and nitrogen, eliminating downtime due to gas shortages. This reduces dependency on external suppliers, providing companies with improved operational control and flexibility.

Safety improvements are also a key advantage. Handling and storing large volumes of high-pressure gas cylinders can pose safety risks. Onsite generation reduces these risks by producing gases at lower pressures and in controlled environments, enhancing workplace safety by minimizing the need for frequent deliveries and handling of heavy cylinders.

Environmental benefits are another important factor. Onsite generation reduces the carbon emissions associated with transporting gas cylinders over long distances, contributing to a lower carbon footprint. By producing only the required amount of gas, onsite generation also minimizes waste and the environmental impact associated with excess gas production and disposal.

Quality control and customization are enhanced with PAT systems. These systems can be calibrated to produce gases at the desired purity levels, ensuring the quality needed for specific applications in steel fabrication and metal works. Onsite generation systems can also be tailored to meet the specific needs of a facility, whether it’s the volume of gas required or the purity levels needed for various processes.

Operational flexibility is another significant benefit. Onsite systems can be easily scaled up or down to match production demands, providing flexibility in operations. Modern PAT systems can be seamlessly integrated into existing production lines, enhancing overall efficiency without significant disruptions.

In steel fabrication and metal works, oxygen generation is crucial for cutting and welding, providing a cleaner and more efficient burn. Oxygen is also used in various heat treatment processes, such as annealing and tempering, to enhance the properties of metals. Nitrogen generation is vital for creating an inert atmosphere in processes like laser cutting and welding, preventing oxidation and contamination. Nitrogen is also used to purge pipelines and blanket storage tanks to protect against moisture and contaminants.

The adoption of Pressure Adsorption Technology and onsite oxygen and nitrogen generation systems offers substantial advantages for the steel fabrication and metal works industry. These technologies enhance operational efficiency, ensure a continuous supply of high-quality gases, improve safety, and provide environmental benefits. As the industry continues to evolve, the integration of these advanced gas generation systems will play a crucial role in driving productivity and sustainability.

Our PSA Solutions

Freestanding Installation - Our Onsite Gas Generator Solutions

Ambition Range

Our Ambition Range offers a capacity of 100 liters per minute, ideal for smaller operations and businesses seeking a compact and efficient gas generation solution.

Specifications

100 – 300l/min

Use Case:
Small Scale Plants

Accelerator Range

With an impressive output of 300 liters per minute, our Accelerator Range caters to medium-sized enterprises, providing a powerful and reliable gas generation system for increased productivity.

Specifications

300 – 900l/min

Use Case:
Small / Medium Scale Plants

Advantage Range

The Advantage Range encompasses high tonnage systems, ensuring a continuous and abundant supply of gas for larger industrial applications, where reliability and scale are paramount.

Specifications

2 650l/min +

Use Case:
Large Scale Plants & Mines

Installation Options

Freestanding Option: The Cost-Effective Choice

Freestanding Installation - Our Onsite Gas Generator Solutions

Looking for an affordable way to generate your own gas on-site? The freestanding option is the most budget-friendly solution in the Accelerate range. This setup offers all the benefits of our high-performance generators at the lowest upfront cost. However, to protect the system and ensure its longevity, you will need to provide a shelter or housing. This minor infrastructure investment allows you to enjoy reliable gas generation without breaking the bank.

Benefits:

    • Lowest upfront cost
    • Customizable shelter options
    • Ideal for businesses with existing or planned infrastructure

Skid-Mounted Option: Flexibility and Ease of Use

O2 Africa Palette - Our Onsite Gas Generator Solutions

If you need a bit more flexibility without a significant increase in cost, the skid-mounted option is perfect for you. This setup is designed for easy maneuverability, allowing you to place the system on-site and have it up and running quickly. It requires minimal installation—just plug it in, and you’re ready to go. While this option does require at least a roof overhead for protection, it offers a great balance of convenience and affordability.

Benefits:

    • Easy to maneuver and install
    • Quick setup with minimal disruption
    • Cost-effective with basic shelter requirements

Containerized Option: The Ultimate Plug-and-Play Solution

Our Onsite Gas Generator Solutions - Installation - Shipping container

For businesses that prioritize convenience and want to avoid any additional infrastructure work, the containerized option is the ultimate choice. This fully integrated system comes housed in a durable container that requires no additional shelter or construction on your part. Simply place the container in a convenient location, connect it to a power supply, and start generating your gas immediately. This plug-and-play solution is ideal for businesses that need a turnkey operation with minimal setup time.

Benefits:

    • No additional infrastructure required
    • Fully contained and protected system
    • Quick and easy installation—just plug in and go

Installation Options

Freestanding Installation - Our Onsite Gas Generator Solutions

Freestanding Option: The Cost-Effective Choice

Looking for an affordable way to generate your own gas on-site? The freestanding option is the most budget-friendly solution in the Accelerate range. This setup offers all the benefits of our high-performance generators at the lowest upfront cost. However, to protect the system and ensure its longevity, you will need to provide a shelter or housing. This minor infrastructure investment allows you to enjoy reliable gas generation without breaking the bank.

Benefits:

    • Lowest upfront cost
    • Customizable shelter options
    • Ideal for businesses with existing or planned infrastructure

Skid-Mounted Option: Flexibility and Ease of Use

If you need a bit more flexibility without a significant increase in cost, the skid-mounted option is perfect for you. This setup is designed for easy maneuverability, allowing you to place the system on-site and have it up and running quickly. It requires minimal installation—just plug it in, and you’re ready to go. While this option does require at least a roof overhead for protection, it offers a great balance of convenience and affordability.

Benefits:

    • Easy to maneuver and install
    • Quick setup with minimal disruption
    • Cost-effective with basic shelter requirements
O2 Africa Palette - Our Onsite Gas Generator Solutions
Our Onsite Gas Generator Solutions - Installation - Shipping container

Containerized Option: The Ultimate Plug-and-Play Solution

For businesses that prioritize convenience and want to avoid any additional infrastructure work, the containerized option is the ultimate choice. This fully integrated system comes housed in a durable container that requires no additional shelter or construction on your part. Simply place the container in a convenient location, connect it to a power supply, and start generating your gas immediately. This plug-and-play solution is ideal for businesses that need a turnkey operation with minimal setup time.

Benefits:

    • No additional infrastructure required
    • Fully contained and protected system
    • Quick and easy installation—just plug in and go